How Limousines are Built

The Process starts

The factory always starts out with a new Lincoln or Cadillac Coachbuilder Heavy Duty Package for the Lincoln or Cadillac limousines. The factory uses New Lincoln, Lincoln Navigator, Cadillac, Cadillac Escalade, Hummer, Mercedes, Infiniti and Chrysler 300 new cars to build the New Limousines. It is QVM and CMC Certified by Ford and General Motors.

We can build custom limousines on other cars as well.

The factory enhances the OEM braking system to accommodate the limos weight using oversized front brake pads and rear braking cylinders. The factory uses each models length and The factory selects the appropriate Moog heavy-duty spring for a better ride and greater safety. All units are fully inspected prior to production. Then they are stripped and covered, in and out, to protect the body and interior.

Top quality laser guided cutting system

The factory's proprietary cutting unit. Each vehicle from six to 120 inches is within 1/16-inch tolerance for exact specifications. All body parts are locked in so there is no flex to change our exact cut specifications. And, of course, all specifications are equal to or above QVM and CMC standards.

The conversion process

The factory uses only OEM body mounts for all the extensions, adding eight to every stretch from 85 to 120 inches. They strengthen the chassis, smooth, and quite the ride. The factory's aluminized steel exhaust is mounted to improve clearance. Heavy-duty isolators limit vibration.

Floor assembly is reinforced and prepared for flat rear floor entrance area. This protects the carpet from high heel tears and supports the seating area. The factory uses OEM connectors to extend the electrical body harnesses, then loom them to protect from incision, humidity and temperature extremes. The proprietary cross-member frame design delivers unequaled crash performance. The OEM brackets, connectors, and double-wall, stainless steel chassis, fuel, and brake line extensions give backbone to the OEM extended 150,000-mile warranty. The factory assembles the drive shaft extension from OEM materials, then unit balance each other for a vibration free ride.

The factory's low-alloy, high-strength floor, rocker panel and header extensions are two-sided, hot-dipped, galvanized steel exceeding OEM standards. They resist damage even in the fiercest weather. Only factory pillars are used in all the extensions and are built to exact QVM standards.

All interior panels are then primer etched for rust protection prior to installation of the side panels. For passenger protection, The factory weld eight-gauge rectangular tubing to the front, center and rear OEM pillars in all 120-inch models and to the front and rear pillars in all other models. Then, The factory adds structural foam adhesive for rigidity.

Refinishing done at eye level

The factory proprietary cutting unit. Each vehicle from six to 120 inches is within 1/16-inch tolerance for exact specifications. All body parts are locked in The exterior seven-step, epoxy-urethane coating is unique to the factory in the limo industry.

It's resistant to acid rain damage and chipping, while retaining a gloss high enough to dazzle any eye.

Roof and Sidewalls

The factory roof bracing system bonds high-strength hot galvanized steel on 16-inch centers to the existing roof panel. The result is a vastly stronger roof for better client safety and operator piece of mind. Our side panel extensions are veritable works of art. They are bolted, not The welded, to the car, making them easy to replace in the event of collision. To reduce weight and eliminate rust the factory uses a combination of aerospace composites, high-strength marine alloy aluminum, stainless steel fasteners, and non-conductive sealants. For our roof and side wall insulation The factory use double-radiant-barrier aluminized Mylar, expanded closed-cell polyurethane foam.

Top Quality air conditioning and evaporating

The two air conditioning evaporators are built of 30-finned, aluminum/copper tubing to dissipate heat rapidly without rust. Each provides 19,200 BTUs of cooling capacity at face level. The heater core produces volumes of warm air, which The factory funnel to floor level, where it rises. Heat-blistered pavement is no match for Our factory's floor pan insulation. The energy-absorbing material of OEM-style wool felt drowns out sound, vibration, and temperature extremes.

This construction exceeds federal safety standards. The factory use the same materials plus a radiant barrier below our evaporators to enhance heating and cooling. The auxiliary air conditioning condenser and eleven-inch cooling fan improves heat exchange.

Divider assembly

For the divider assembly the factory uses only high-strength aluminum extrusion OEM lift mechanisms for trouble-free operation year after year. Service personnel will find work easier and faster with our electric system control panel from ICS or Mastercon. Low-voltage switching signals are reliable and safe-and carry a limited lifetime warranty. The panel itself is mounted on the passenger side of the divider.

Upholstery and seats

Nothing seems to age a limousine more than sagging or worn seats. The factory anticipates and counteracts this prolonged usage with tubular steel, eleven-gauge tension springs, Ricarro-style webbing, and multiple density foams.

Reserve starting battery

The MVPU1 battery is a sealed lead acid high-output workhorse. The auxiliary air conditioning condenser and eleven-inch cooling fan improves heat exchange. The OEM heavy-gauge vinyl top won't fade or peel for years. Our auxiliary air conditioning condenser improves heat exchange.

Final Inspection

This completes the build process for a superior limousine.

Your new Limousine!